Reliable and Clean On-Site Power Generation for Maximizing Uptime
FlexEnergy Solutions has been providing manufacturers with reliable, low-emissions on-site power generation capability for decades. Many precision manufacturing processes, such as those in the pharmaceuticals, medical equipment, electronics, and others, demand strict sterility and exact control — making a highly reliable source of high-quality, consistent power essential for maintaining uninterrupted operations.
Grid Reliability Issues. Power outages (planned or unplanned) can cause costly production downtime, spoilage, and delays. Voltage sags, spikes, or frequency fluctuations can damage sensitive equipment or disrupt processes.
Lack of Power Quality Control. Many manufacturing processes, such as those requiring strict sterility (e.g., pharmaceutical, biotech) demand consistent power quality that the grid may not guarantee.
Energy Price Volatility. Fluctuating electricity prices make it hard for manufacturers to forecast energy costs and maintain profitability.
Limited Control Over Energy Supply. With grid reliance, manufacturers are vulnerable to utility rate changes, peak charges, and demand response events that force load reductions.
Sustainability Challenges. Grid-sourced power often has a higher carbon footprint than self-generation options, conflicting with manufacturers’ sustainability goals and regulatory requirements.
Insufficient Resilience for Critical Processes. In industries like pharmaceuticals, electronics, and food processing, grid disruptions can lead to batch loss, equipment shutdowns, or safety hazards. Some processes may be difficult to restart, causing further disruption to operations and potentially to customer relationships.
Grid Constraints and Infrastructure Limitations. In areas with limited grid capacity, expanding manufacturing operations may be constrained by infrastructure bottlenecks and interconnection delays.
INDUSTRIAL COST SAVINGS FROM CHP – A CASE STUDY
Combined Heat and Power (CHP) from Flex Turbines provides a cost-effective, efficient, and clean solution for reliable on-site electricity and thermal energy. See how Applied Medical Resources has taken advantage of these benefits in this case study video.
