Heat Exchanger Technology

Reduce energy consumption from waste heat recovery.

FlexEnergy’s highly efficient gas-to-gas heat exchanger designs are the most advanced available, allowing waste heat to be captured and put to work to dramatically improve process efficiency.

Consultative Approach. Our Application Engineering experts take a consultative approach to evaluating customer needs and developing heat transfer solutions that can be efficiently manufactured to meet specific performance goals. We work with you to develop the precise solution you need. You don’t pay extra for this customization.

Experience. With over two decades of experience building units to exacting standards and over seven million hours of operation, FlexEnergy is a leader in heat exchanger design and manufacture. We provide dependable and efficient waste heat recycling solutions.

Capacity. Our heat exchanger solutions have been used in multiple applications from 500W to 20+ MW, providing  waste heat utilization and thermal cycle efficiency improvements needed to reduce operating costs and increase reliability.

Materials. FlexEnergy uses a variety of materials to create units capable of performing in nearly every temperature environment, including super alloys like Inconel, and Hastelloy as well as many grades of stainless steel for high heat applications.

Markets Served:

  • Petrochemical
  • Oil and Gas
  • Inorganic Chemical
  • Steel
  • Pulp and Paper
  • Natural Resources
  • Power Generation

Value Proposition:

  • Reduce energy consumption from waste heat recovery
  • Space and weight savings over traditional shell and tube exchangers
  • Increased uptime
  • Meet rising emission limitations cost effectively

Features and Benefits

Efficiency and High Performance

  • High Efficiency: >90% typical design effectiveness significantly improves process efficiency
  • High Temperature: >1650°F capable
  • Low Pressure Drop Design

Scalable and Durable

  • Design and Manufacturing experience for 500W to 20+ MW applications
  • Single high temperature metal and hybrid high temperature metal combinations
  • High thermal cycle tolerance

Customizable Materials and Applications

  • Counter current or cross flow designs depending on requirements or piping layout
  • Compact footprint